All Aluminum Core Insulated Overhead Cable | High Voltage Power Transmission Supplier

All aluminum core insulated overhead cable

aluminum core insulated overhead cable

Aluminum core insulated overhead cable is an efficient power transmission solution designed for overhead power transmission system. It is made of hard aluminum conductor and weather-resistant polymer insulation material (such as cross-linked polyethylene XLPE). It is lightweight, has high mechanical strength and excellent electrical performance. It is suitable for medium and low voltage distribution network (1kV-35kV), especially for complex terrain, high corrosion environment and large span installation scene. It is an economical choice to replace traditional bare wire and copper core cable.

Comply with international standards

Chinese standard: GB/T 14049 "Overhead insulated cables with rated voltage of 10kV and below"

International certification: IEC 60502 (power cable standard), ASTM B (aluminum conductor material specification)

Environmental protection and safety: RoHS compliance, UL fire rating certification

All aluminum core insulated overhead cable

Core application scenarios:

Urban power grid transformation: erected along existing poles and towers, no additional land acquisition is required, and construction costs are reduced.

Rural and remote areas: adapt to long-distance power transmission (10kV system can reach 15 kilometers) and reduce voltage loss.

Spanning complex terrain: rivers, valleys, forests and other areas, strong wind and ice load resistance.

Highly corrosive environment: coastal salt spray areas, industrial areas, aluminum core has excellent anti-oxidation performance and extends service life.

Temporary power supply system: construction sites, mining areas and other scenes, lightweight design facilitates rapid deployment.

All aluminum core insulated overhead cable

Advantages:

Economic advantages:Significant cost savings: The price of aluminum is only 1/3 of that of copper, and the weight per unit length is 40% lighter, reducing the comprehensive cost of procurement, transportation and installation.

Long life and low maintenance: The weather-resistant insulation layer is UV-resistant and aging-resistant, with a service life of more than 30 years, and the maintenance frequency is 4-6 times lower than that of bare wires.

Safety and environmental advantages:Full insulation protection: Eliminate the risk of electric shock from exposed wires, and the induced current is less than 0.1mA (10kV), which meets IEC safety standards.

Environmentally friendly materials: Lead-free and halogen-free formulas reduce the risk of soil and water pollution.

Efficient construction advantages:Lightweight design: The length of a single reel can reach 3,000 meters, reducing the number of joints and shortening the construction period.

Strong adaptability: It can be directly installed on the existing tower system without additional land acquisition or infrastructure modification.

Technical Data

Nominal Cross Section	Structural Root Number/Diameter	Cable Outer Diameter	DC Resistance	Breaking Force	Weight
(mm²)	(mm)	(mm)	( ≤Ω/km)	(N)	(kg/km)
16	7/1.70	5.1	1.802	2340	43.5
25	7/2.15	6.5	1.127	4355	69.6
35	7/2.50	7.5	0.8332	5760	94.1
50	7/3.00	9	0.5786	7930	135.5
70	7/3.60	10.8	0.4018	10950	195.1
95	7/4.16	12.5	0.3009	14450	260.5
120	19/2.85	14.3	0.2373	19420	333.5
150	19/3.15	15.8	0.1943	23310	407.4
185	19/3.50	17.5	0.1574	28440	503
210	19/3.75	18.8	0.1371	32260	577.4
240	19/4.00	20	0.1205	36260	656.9
300	37/3.20	22.4	0.09689	46850	820.4
400	37/3.70	25.9	0.07247	61150	1097
500	37/4.16	29.1	0.05733	76370	1387
630	61/3.63	32.7	0.04577	91940	1744
800	61/4.10	36.9	0.03588	115900	2225

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Only some product parameters are displayed. For more product information, please contact us.

The above parameters are for reference only.

Cable Structure

Aerial Bundled Cable-ABC Cable

Specifications

Product Features

Product Features

1.Advanced materials and structures

Conductor: high-purity hard aluminum (AA-1350), conductivity ≥61% IACS, tensile strength ≥170MPa.

Insulation layer: cross-linked polyethylene (XLPE), temperature range -40℃~90℃, UV resistance level UV-3.

Optional structure: single-core/multi-core design, support steel core reinforcement (such as JKLHA3YJ type), improve tensile strength.

2. Excellent performance parameters

Electrical performance: power frequency withstand voltage 30kV/min without breakdown, partial discharge <10pC (IEC 60502 standard).

Mechanical properties: tensile strength increased by 50%, support span increased by 15 meters (such as conventional span 100 meters → 115 meters).

Environmental adaptability: passed 2000 hours salt spray test (resistance change rate <3%), C4 level corrosion environment certification.

3. Intelligent compatibility

Support PoE application: no hysteresis loss design, can integrate Ethernet power supply function (need to be customized).

Anti-electromagnetic interference: double-layer shielding structure (aluminum tape + copper wire braiding), suitable for dense power transmission scenarios.

Specifications

Experimental performance data:

Weather resistance test:Passed 2000 hours of ultraviolet accelerated aging test, the insulation layer has no cracking and powdering.

Electrical performance:Power frequency withstand voltage 30kV/min without breakdown, partial discharge <10pC.

Mechanical strength:tensile strength ≥170MPa, elongation ≥15% (better than GB/T 1179 standard).

Temperature adaptability: long-term working temperature -40℃ to 90℃, short circuit tolerance 250℃/5 seconds.

Salt spray corrosion test:In 2000 hours of salt spray environment, the conductor resistance change rate is <3%.