High performance steel core aluminum stranded insulated overhead cable

Compliance with international standards

National standards: GB/T 1179-2008 (round wire concentric stranded overhead conductor), GB/T 12527-2008 (1kV and below overhead insulated cables), GB/T 14049-2008 (10kV, 35kV overhead insulated cables).

International standards: Support customized production, comply with international standards such as IEC 61089 (International Electrotechnical Commission), BS 215 (British Standard), ASTM B232 (American Society for Testing and Materials).

Aluminum Conductor Steel Reinforced Insulated Overhead Cable

Core application scenarios:

Urban power grid transformation: erected along existing poles and towers, no additional land acquisition is required, and construction costs are reduced.

Rural and remote areas: adapt to long-distance power transmission (10kV system can reach 15 kilometers) and reduce voltage loss.

Crossing complex terrain: rivers, valleys, forests and other areas, strong wind and ice load resistance.

Highly corrosive environment: coastal salt spray areas, industrial areas, aluminum core has excellent anti-oxidation performance and extends service life.

Temporary power supply system: construction sites, mining areas and other scenes, lightweight design facilitates rapid deployment.

Aluminum Conductor Steel Reinforced Insulated Overhead Cable

Advantages:

1.Breakthrough in material performance

High-strength alloy conductor: tensile strength increased by 60% (compared to pure aluminum), completely solving the problem of traditional steel core corrosion.

Intelligent insulation design: three-layer co-extruded XLPE structure, resistant to electrical tracking and UV rays, with a service life of more than 40 years.

2. Scenario-based competitiveness

Lightweight: 20% lighter than traditional steel core aluminum stranded wire (ACSR), reducing tower load requirements.

Maintenance-free: no risk of steel core aging, reducing inspection costs by 80%.

3. Green and sustainable

100% recyclable: the recycling rate of aluminum alloy conductors reaches 95%, reducing carbon footprint.

Energy saving and consumption reduction: production energy consumption is only 30% of copper cable, in line with the global carbon neutrality trend.

Technical Data

Nominal Cross Section	Structural Root Number/Diameter	Cable Outer Diameter	DC Resistance	Breaking Force	Weight
(mm²)	(mm)	(mm)	( ≤Ω/km)	(N)	(kg/km)
16	7/1.70	5.1	1.802	2340	43.5
25	7/2.15	6.5	1.127	4355	69.6
35	7/2.50	7.5	0.8332	5760	94.1
50	7/3.00	9	0.5786	7930	135.5
70	7/3.60	10.8	0.4018	10950	195.1
95	7/4.16	12.5	0.3009	14450	260.5
120	19/2.85	14.3	0.2373	19420	333.5
150	19/3.15	15.8	0.1943	23310	407.4
185	19/3.50	17.5	0.1574	28440	503
210	19/3.75	18.8	0.1371	32260	577.4
240	19/4.00	20	0.1205	36260	656.9
300	37/3.20	22.4	0.09689	46850	820.4
400	37/3.70	25.9	0.07247	61150	1097
500	37/4.16	29.1	0.05733	76370	1387
630	61/3.63	32.7	0.04577	91940	1744
800	61/4.10	36.9	0.03588	115900	2225

Expand all

Only some product parameters are displayed. For more product information, please contact us.

The above parameters are for reference only.

Cable Structure

Aluminum Conductor Steel Reinforced Insulated Overhead Cable

Features

Product Features

1. Conductor technology

Alloy formula: Add magnesium (Mg) and silicon (Si) elements, tensile strength ≥ 300MPa, creep resistance is better than ACSR.

Structural optimization: 54 concentric strands + outer layer Z-shaped embossing to reduce wind vibration noise and corona loss.

2. Insulation protection

Weatherproof layer: XLPE material containing carbon black, UV protection level reaches the highest ASTM standard (no degradation for 2000 hours).

Electrical safety: power frequency withstand voltage 45kV/min (10kV level), partial discharge <5pC (industry leading level).

3. Intelligent scalability

Fiber composite design: optional embedded OPGW fiber unit, real-time monitoring of temperature, sag and external force damage.

Electromagnetic compatibility: metal shielding layer design, passed CISPR 22 electromagnetic interference test.scenarios.

Experimental performance

Experimental performance and quality control:

Electrical performance test: The conductor shielding layer is uniform and has no defects, the insulation resistance is ≥1000MΩ·km, and the partial discharge is <10pC.

Mechanical performance test: The tensile strength of the steel core is ≥1570MPa (G3A ultra-high strength steel), and the elongation of the aluminum stranded wire is ≥1.5%.

Environmental adaptability test: Passed the salt spray test (5000 hours without corrosion), high and low temperature cycle test (-40℃ to 120℃) and ultraviolet accelerated aging test.

Production

Production Equipment

Cantilever Single Twister

Finished Cables

Fork Type Stranding Machine

Frame Type Stranding Machine

Plastic Extruder

Wire Braiding Machine

Wire Storage Device

Experimental Equipment

Projects

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COMMON QUESTIONS

SHENXING Cable Service FAQs

Want to learn more? Check out our electrical cable most frequently asked questions.

What are the application scenarios for aluminum stranded overhead cables?

Aluminum stranded overhead cables are widely used in urban and rural power transmission and distribution networks, especially for low and medium voltage overhead power lines. It is commonly used in distribution systems, transmission lines, substations, and some industrial power facilities, and is particularly suitable for long-distance power transmission.

What are the advantages of aluminum stranded overhead cables?

The main advantages of aluminum stranded overhead cables are their lighter weight and lower cost. Although aluminum is not as conductive as copper, it is sufficient to meet most power transmission needs. In addition, the flexibility of aluminum stranded wire makes it easier to install, especially in environments where long-distance installation is required.

What is the rated voltage of aluminum stranded overhead cables?

The rated voltage of aluminum stranded overhead cables is usually 0.6/1kV, which is suitable for low and medium voltage power systems. In some high-voltage applications, models with a rated voltage of 10kV can also be selected to select the appropriate cable specifications according to power transmission requirements.

How to ensure the installation safety of aluminum stranded overhead cables?

When installing aluminum stranded overhead cables, it is necessary to ensure that the bending radius of the cable meets the standard requirements to avoid excessive bending that causes cable damage. And use appropriate tools and methods, such as professional cable clamps and fixtures, to ensure the stability and safety of the cable during operation.

What is the temperature resistance of aluminum stranded overhead cables?

The temperature resistance of aluminum stranded overhead cables usually depends on the insulation material. Aluminum stranded cables insulated with polyvinyl chloride (PVC) usually have a temperature resistance of 70°C; while aluminum stranded cables insulated with cross-linked polyethylene (XLPE) can reach a temperature resistance of 90°C, which is suitable for a wider range of working environments.

What is the corrosion resistance of aluminum stranded overhead cables?

Aluminum stranded overhead cables have excellent corrosion resistance, especially in environments with moisture, salt spray or heavy pollution, and can maintain good electrical performance. Aluminum conductors themselves have natural corrosion resistance, and external insulation materials such as cross-linked polyethylene (XLPE) or polyvinyl chloride (PVC) further enhance their durability in harsh environments.