In order to promote the development of new energy vehicles, a city built a number of charging stations in public areas. Due to the special working environment of the charging station, the performance requirements for the cable are extremely high.

Cable Application in a Public Charging Station in a City

October 09, 2024

Project background:

In order to promote the development of new energy vehicles, a city built a number of charging stations in public areas. Due to the special working environment of the charging station, the performance requirements for the cable are extremely high.


Shenxing Solution:

▶ High temperature and bending resistant cable: During the charging process, large current will generate a lot of heat, and frequent plugging and unplugging of the charging gun will cause the cable to bend repeatedly. Shenxing provided high temperature and bending resistant cross-linked polyethylene insulated cable for this project. The cable has the following characteristics:

  • High temperature resistance: The rated working temperature can reach 90℃, which can withstand the high temperature during charging;

  • Excellent bending performance: After 100,000 repeated bending tests, the cable has stable performance and is not easy to age;

  • Oil and chemical resistant: The outer sheath is made of special PVC material, which has excellent oil and chemical resistance and can adapt to harsh installation environments.

▶ High-current fast charging cable: In order to meet the needs of fast charging, Shenxing provides copper conductor cables with large cross-section (150mm²) and low resistance (<0.2Ω/km), which can carry large currents and shorten charging time. At the same time, water cooling is used to effectively reduce the cable temperature and extend the service life.

▶ Safety protection cable: In order to ensure charging safety, Shenxing provides cables with good insulation performance and grounding protection functions for charging piles. The insulation layer thickness of the cable reaches 2.5mm, which is higher than the industry standard, and adopts a three-layer shielding structure (aluminum foil + copper wire + braided mesh) to effectively prevent leakage and electromagnetic interference.


Application effect:

Shorten charging time: The application of high-current fast charging cables shortens the charging time by more than 30%, greatly improving the user experience. Practical applications show that the charging time of an electric car has been shortened from 1 hour to 40 minutes.

 

  • Improve charging safety: The application of high-temperature resistant and bending-resistant cables and safety protection cables effectively ensures the safety of the charging process and avoids safety accidents caused by cable aging and damage. The accident rate has been reduced by more than 50%.

  • Extend equipment life: High-quality cables extend the service life of charging equipment and reduce maintenance costs. According to actual applications, the average service life of cables has been extended by more than 40%.


Technological innovation:

  • Intelligent monitoring system: Shenxing has equipped the charging station with an intelligent monitoring system, which can monitor the temperature, current and other parameters of the cable in real time, detect potential faults in time, and ensure charging safety. The fault location time is shortened by more than 50%.

  • Modular design: The cable adopts modular design, which is easy to install and maintain, shortening the construction period. The construction time is shortened by more than 20%.


Customer evaluation:

A charging station operator said: "We are very satisfied with the quality and service of Shenxing Cable. Since using Shenxing Cable, our charging station has become more stable and reliable, and user satisfaction has been greatly improved."


Summary:

Shenxing Cable provides reliable power supply for the city's public charging stations and provides strong support for the development of new energy vehicles. In the future, Shenxing will continue to increase investment in research and development to provide more advanced and reliable cable solutions for the new energy vehicle industry.


Cable Application in a Public Charging Station in a City

Latest Social Commitment

Share:

Hot Products

Copper Core XLPE Insulated Steel Tape Armored PVC Sheathed Power Cable

This product is a copper core XLPE insulated armored power cable with excellent conductivity, insulation and mechanical properties. It is produced strictly in accordance with GB/T12706-2008 standard, and can be customized according to customer needs to meet international standards such as IEC, BS, DIN, ANSI, etc. to meet different application scenarios.

Read More
Copper Core XLPE Insulated Steel Tape Armored PVC Sheathed Power Cable

Aluminum Core Cross-Linked Polyethylene Insulated PVC Sheathed Power Cable

Aluminum core cross-linked polyethylene insulated PVC sheathed power cable adopts high-purity aluminum core, which has excellent conductivity, light weight, economic and environmental protection.

Read More
Aluminum Core Cross-Linked Polyethylene Insulated PVC Sheathed Power Cable

Aluminum Core XLPE Insulated Steel Tape Armored PVC Sheathed Power Cable

The cable consists of an aluminum conductor, a cross-linked polyethylene insulation layer, a steel belt or steel wire armor layer, and a polyvinyl chloride sheath. It has passed ISO, CE, IEC, and TUV certifications and is widely used in power, construction, industry, and other fields. It is suitable for fixed installation indoors, in tunnels, pipelines, or directly buried underground.

Read More
Aluminum Core XLPE Insulated Steel Tape Armored PVC Sheathed Power Cable

Copper Core PVC Insulated Steel Tape Armored PVC Sheathed Power Cable

Copper Core PVC Insulated Steel Tape Armored PVC Sheathed Power Cable is a high-performance power cable designed for reliable and secure power transmission in demanding environments. Featuring a copper core, this cable offers superior electrical conductivity, making it ideal for heavy-duty applications and long-distance power transmission.

Read More
Copper Core PVC Insulated Steel Tape Armored PVC Sheathed Power Cable

Aluminum Core PVC Insulated PVC Sheathed Power Cable

Aluminum Core PVC Insulated PVC Sheathed Power Cable is a high-performance power cable designed to provide safe and reliable power transmission in a variety of environments. The cable uses a lightweight aluminum core as conductor combined with PVC insulation and sheath materials, suitable for a variety of industrial and construction applications.

Read More
Aluminum Core PVC Insulated PVC Sheathed Power Cable

Aluminum Core PVC Insulated Steel Tape Armored PVC Sheathed Power Cable

The Aluminum Core PVC Insulated Steel Tape Armored PVC Sheathed Power Cable is a reliable and cost-effective solution for power transmission in various industrial and residential applications. This cable is designed to offer excellent electrical performance while providing robust mechanical protection, making it ideal for challenging environments, including underground installations and areas requiring additional security against physical damage.

Read More
Aluminum Core PVC Insulated Steel Tape Armored PVC Sheathed Power Cable

Copper Conductor PVC Insulated PVC Sheathed Control Cable

Shenxing Cable Group specializes in the production of KVV control cables, which are widely used in automation equipment, instrumentation, monitoring systems, power protection and measurement, etc.

Read More
Copper Conductor PVC Insulated PVC Sheathed Control Cable

Copper Conductor, PVC Insulated and Sheathed Flexible Control Cable

Shenxing Cable Group specializes in the production of KVVR control soft cables, which are widely used in automation equipment, instrumentation, monitoring systems, power protection and measurement, etc.

Read More
Copper Conductor, PVC Insulated and Sheathed Flexible Control Cable

Copper Conductor PVC Insulated PVC Sheathed Copper Braiding Screened Control Cable

KVVP Control Cable|PVC insulated and sheathed, copper wire shielded control cable is a copper core PVC insulated and sheathed, copper wire braided shielded control cable.

Read More
Copper Conductor PVC Insulated PVC Sheathed Copper Braiding Screened Control Cable

Copper Conductor PVC Insulated and Sheathed Control Cable with Steel Tape Shield

Copper core PVC insulated and PVC sheathed copper tape shielded control cable for wiring, control, signal, protection and measurement systems with rated voltages up to 450 / 750V.

Read More
Copper Conductor PVC Insulated and Sheathed Control Cable with Steel Tape Shield