October 09, 2024
Project Background
An intelligent gold mine is committed to achieving real-time monitoring and control of the production process through a highly automated control system to improve production efficiency and safety. However, the complex electromagnetic environment, high temperature and high humidity conditions unique to the mine pose severe challenges to data transmission. To meet these challenges, Shenxing Cable Technology Company tailored a high-performance data transmission cable solution for it.
Project Requirements
• High bandwidth, low latency: ensure that the data transmission speed meets the requirements of real-time control systems and reduce operation delays.
• Strong anti-interference: effectively resist interference from the complex electromagnetic environment in the mine and ensure the stability of data transmission.
• High temperature and high humidity resistance: adapt to extreme temperature and humidity conditions in the mine to ensure long-term stable operation of the cable.
Shenxing Solution
The solution provided by Shenxing Cable Technology Company integrates high bandwidth, low latency and strong anti-interference, and is designed for the harsh environment of mining.
The specific product models and their core technologies are as follows:
• Shielded cable: Multi-layer shielding structure: using advanced aluminum foil shielding + copper mesh shielding technology to effectively isolate external electromagnetic interference and ensure the purity and stability of data transmission.
• High temperature and high humidity resistant insulation material: cross-linked polyethylene (XLPE) is selected as the insulation material, which has excellent high temperature and humidity resistance, ensuring that the cable can still work stably in the extreme environment under the mine.
• High-performance transmission technology: supports bandwidth up to 10 Gbps, achieves ultra-low latency data transmission, and meets the stringent requirements of real-time control systems.
• Low smoke zero halogen (LSZH) material: meets environmental protection and safety standards, and reduces harmful substances produced during combustion.
Special shielded high temperature resistant cable (model: SHX-SHIELD-HT)
• Multi-layer shielding structure: using aluminum foil shielding + copper mesh shielding technology to provide excellent anti-interference performance.
• High temperature and high humidity resistant insulation material: using special high temperature and high humidity insulation materials (such as silicone rubber) to adapt to extreme environmental conditions.
• High-performance transmission technology: supports bandwidth up to 10 Gbps, ensuring high-speed and stable data transmission.
• Fire-retardant materials: complies with international safety standards such as IEC 60332-3, ensuring safe and stable operation of the system.
Technical advantages
• Excellent performance: high bandwidth and low latency ensure efficient and real-time data transmission, meeting the needs of automated control systems.
• Super strong anti-interference: multi-layer shielding design can maintain the stability of data transmission even in complex electromagnetic environments and reduce data packet loss rate.
• High reliability: high temperature and high humidity resistant materials, adapt to extreme environments, extend the service life of cables, and ensure long-term stable operation.
• High safety: using fire-retardant materials, in line with international safety standards, to ensure safe and stable operation of the system.
Innovation highlights
• Adaptive equalization technology: Built-in intelligent equalization system automatically adjusts the signal to adapt to different transmission environments to ensure consistent data transmission quality.
Intelligent diagnosis function:
Integrated intelligent diagnosis chip to monitor the cable operation status in real time. Once an abnormality is found, an alarm will be immediately issued through the remote monitoring system, which is convenient for rapid positioning and troubleshooting.
Customer Value
• Improve production efficiency: High-speed and stable data transmission ensures efficient operation of the real-time monitoring system and improves the overall production efficiency of the mine.
• Enhance safety: Strong anti-interference ability and high temperature and humidity resistance reduce system failures caused by environmental factors and ensure production safety.
• Reduce maintenance costs: Intelligent diagnosis function realizes fault warning, reduces unplanned downtime, and reduces maintenance costs.
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